Jig & Fixture Design Services – Precision Engineering for Manufacturing Excellence
At Intergrated Solutions, we specialize in jig and fixture design that improves productivity, precision, and efficiency in modern manufacturing. From drilling fixtures to milling fixture design, our solutions are based on the 3-2-1 principle of location and advanced clamping techniques.
Our engineers design custom jigs and fixtures that minimize human error, reduce cycle times, and ensure consistent quality. Whether it’s simple jig and fixture design or complex indexing jigs, we deliver cost-effective and reliable solutions tailored to your industry.
What are Jigs and Fixtures?
Jig (Jig Meaning / Jig Definition):
A jig is a tool used to guide the cutting tool during machining operations. For example, a drill jig helps accurately position and feed the tool while ensuring consistent results.Fixture (Fixture Meaning / Fixture Definition):
A fixture is a tool that securely holds and locates the workpiece but does not guide the tool. For example, a milling fixture ensures the workpiece is fixed at the correct position during machining.
👉 Difference Between Jig and Fixture:
A jig guides the tool (e.g., drill jig, template jig, channel jig).
A fixture holds the workpiece (e.g., milling fixture, boring fixture, welding fixture).
This fundamental difference makes jigs and fixtures essential in mass production and precision manufacturing.
Jig & Fixture Design Services
Importance of Jig & Fixture Design
Increases productivity by reducing setup time
Ensures higher accuracy and repeatability
Minimizes machining errors and defects
Improves safety during operations
Lowers manufacturing costs in the long run
With advanced jig fixture design principles such as the 3-2-1 locating principle, we guarantee reliability and precision in every solution.
Our Jig & Fixture Design Capabilities
We provide end-to-end jig and fixture design services, including:
Custom Jig Design – such as plate jigs, leaf jigs, box jigs, template jigs, and indexing jigs.
Fixture Design – covering milling fixtures, drilling fixtures, and welding fixtures.
Clamping Solutions – designing fixture clamps made of durable materials for long life.
Locating & Positioning – applying the 3-2-1 principle to achieve accuracy and repeatability.
Optimized Drawings – detailed jig and fixture drawings for manufacturing and shop floor use.
Our Jig & Fixture Design Services
| Service Category | Key Capabilities | Tools & Techniques |
|---|---|---|
| Jig Design | Custom drill jigs, template jigs, plate jigs, box jigs, and indexing jigs | CAD Modeling, Simulation, Standard Codes |
| Fixture Design | End-to-end milling fixtures, drilling fixtures, welding fixtures, and assembly fixtures | 3-2-1 Principle, Fixture Clamps, CNC Tools |
| Locating & Clamping | Application of 3-2-1 locating principle, design of fixture clamps, and secure positioning | Constraint Analysis, Precision Machining, Quality Standards |
| Design Optimization | Reduction of machining errors, sheet metal fixture design, and tool life improvement | FEA Analysis, CAD/CAM, Simulation Tools |
| Jig & Fixture Drawings | Detailed jig and fixture drawings, 3D models, and shop floor documents | AutoCAD, SolidWorks, Design Standards |
Affordable Jig & Fixture Design Services in India
Applications of Jigs & Fixtures
Our jigs and fixtures are widely used in industries such as:
Automotive: for precision drilling and machining
Aerospace: high-tolerance parts with complex geometries
Manufacturing: mass production of sheet metal and machined components
Tool Rooms: for fixture tool and jig tool applications
Types of Jigs and Fixtures We Provide
Types of Jigs: Plate jig, box jig, channel jig, leaf jig, indexing jig
Types of Fixtures: Drilling fixture, milling fixture, welding fixture, assembly fixture
Frequently Asked Questions (FAQs)
Q1: What is jig and fixture design?
Jig and fixture design involves creating custom tools to guide machining tools (jigs) and securely hold workpieces (fixtures) during manufacturing.
Q2: What is the 3-2-1 principle in fixture design?
The 3-2-1 locating principle is used to restrict six degrees of freedom, ensuring proper positioning of workpieces in a fixture.
Q3: What is the difference between a jig and a fixture?
Jig guides the tool (e.g., drill jig).
Fixture holds the workpiece (e.g., milling fixture).
Q4: Why are jigs and fixtures important in manufacturing?
They increase accuracy, reduce setup time, minimize errors, and make mass production cost-effective.
Advantages of Our Jig & Fixture Design Services
Expertise in both simple and complex jig fixture design
Application of global jig and fixture guidelines
Detailed fixture drawings for shop floor execution
Cost-effective and durable solutions
Faster production cycles with reduced errors
