๐Ÿญ Jig & Fixture Manufacturing Services โ€” High-Precision Production Tooling for Global Industries

At Integrated Solutions, we specialize in high-precision Jig & Fixture Manufacturing built for modern CNC, VMC, welding, assembly, inspection, automation, and mass-production environments.

Our manufacturing facility produces export-quality tooling used by companies in India, Germany, USA, UK, Europe, Canada, UAE, and Asia, ensuring international accuracy standards, repeatability, and long-cycle durability.

Whether you need heavy-duty production fixtures, multi-station machining fixtures, inspection gauges, welding fixtures, or robotic assembly jigs, we deliver world-class engineered tooling ready for industrial performance.

โš™๏ธ What Makes Our Jig & Fixture Manufacturing World-Class?

Our manufacturing system is built on accuracy, durability, and industrial reliability, ensuring every jig and fixture performs with 100% consistency on the shop floor.

๐Ÿงฉ Our Manufacturing Highlights

  • ๐ŸŽฏ Ultra-Precision CNC & VMC Machining.
  • ๐Ÿ“ CMM Inspection & Tolerance Validation.
  • โœจ International-Grade Surface Finishing.
  • ๐Ÿ› ๏ธ Hardened & Stress-Relieved Materials.
  • ๐Ÿงฒ Zero-Vibration & Stable Clamping Fixtures.
  • โš™๏ธ Long-Life, High-Performance Production Tools.

Every manufactured fixture is tested under real machining conditions, ensuring maximum repeatability even in 24/7 mass production.

jig and fixture manufacturing

Making High Quality Jig Fixtures Tools

๐Ÿ”ฉ Jig Manufacturing Services

Our jig manufacturing supports high-accuracy drilling, tapping, reaming, milling, and positioning operations.

๐Ÿ”ง Types of Jigs We Manufacture

  1. ๐Ÿ› ๏ธ Drill Jigs (Bush plate, Template, Channel, Leaf, Box)
  2. ๐Ÿ”ง Reaming Jigs
  3. ๐Ÿ”ฉ Tapping Jigs
  4. ๐Ÿ” Inspection Jigs
  5. ๐Ÿ“Œ Locating Jigs
  6. โš™๏ธ Multi-operation Jigs

๐Ÿงฑ Jig Manufacturing Capabilities

  1. ๐Ÿงต Hardened drilling bushings
  2. ๐Ÿ“ Precision alignment plates
  3. ๐ŸŽฏ Accurate hole guiding systems
  4. ๐Ÿช› Machined guide slots & tool paths
  5. ๐Ÿ›ก๏ธ Corrosion-resistant materials

These jigs enable error-free machining in automotive, aerospace, heavy engineering, and industrial manufacturing.

๐Ÿ”ง Fixture Manufacturing Services

We manufacture robust, precision-engineered fixtures designed for CNC, VMC, turning, milling, welding, inspection, and assembly workflows.

๐Ÿญ Types of Fixtures We Manufacture

  1. โš™๏ธ CNC Machining Fixtures
  2. ๐Ÿ› ๏ธ VMC Milling Fixtures
  3. ๐Ÿ’ง Hydraulic Fixtures
  4. ๐ŸŒฌ๏ธ Pneumatic Clamping Fixtures
  5. ๐Ÿ”„ Multi-Station Fixtures
  6. ๐Ÿ”ฅ Welding Fixtures
  7. ๐Ÿงฉ Assembly Fixtures
  8. ๐Ÿ”ง Turning Fixtures
  9. โš™๏ธ Grinding Fixtures
  10. ๐Ÿ” Inspection Fixture
  11. ๐Ÿงฑ Modular Fixtures

Every fixture is designed for minimum deflection, maximum repeatability, and high-precision location.

๐Ÿ› ๏ธ Our Jig & Fixture Manufacturing Process

We follow a highly structured and precision-driven manufacturing workflow to ensure every jig and fixture delivers maximum accuracy, stability, and repeatability.

1๏ธโƒฃ Material Selection & Pre-Processing

We choose premium materials based on load, accuracy, thermal stability, and cycle time requirements.

Materials We Use

  • ๐Ÿ”ฉ Tool Steel (D2, H13, EN-31)
  • ๐Ÿ› ๏ธ Mild Steel & Alloy Steel
  • โš™๏ธ Cast Iron FG260/300
  • ๐Ÿงฒ Aluminum 6061/7075
  • ๐Ÿงต Delrin, Nylon, Engineering Plastics

Heat treatment, stress relieving, and surface hardening increase tooling life for high-volume production.

2๏ธโƒฃ Precision CNC & VMC Machining

Every critical surface is machined on CNC + VMC machines to achieve:

  • ๐Ÿ“ ยฑ0.005 mm accuracy
  • ๐Ÿ“ Perfect flatness & squareness
  • โœจ Smooth finishes for friction-free operations
  • ๐ŸŽฏ Precise 3-2-1 locating surfaces

Our high-speed machining ensures consistent performance in automotive, aerospace, robotics, electronics, and machining industries.

3๏ธโƒฃ Grinding & Finishing Operations

We use surface grinders, lapping, and finishing operations to achieve:

  • ๐Ÿ”น Perfect mating surfaces
  • ๐Ÿ”น Ideal flatness & parallelism
  • ๐Ÿ”น Vibration-free fixture stability
  • ๐Ÿ”น Smooth operation even at high RPM

High-quality finishing reduces tool wear and improves machining performance.

4๏ธโƒฃ Assembly & Clamping System Integration

We integrate premium components such as:

  • ๐Ÿ”ง Hydraulic clamps
  • ๐Ÿ”‹ Pneumatic cylinders
  • ๐Ÿ—œ๏ธ Toggle clamps
  • ๐ŸŽš๏ธ Linear guides
  • ๐Ÿ“ Hardened support pins
  • ๐ŸŽฏ Locating bushes

Ensuring long-term durability and accurate positioning.

5๏ธโƒฃ Quality Inspection & Testing

Before delivery, every jig and fixture undergoes:

  • ๐Ÿงช CMM Inspection
  • ๐Ÿ“ GD&T verification
  • ๐Ÿ” Run-time simulation on machines
  • ๐Ÿ“ Clamping pressure tests
  • โš™๏ธ Accuracy & alignment checks

This guarantees error-free mass production, even under heavy load and long cycle times.

๐Ÿš€ Industries Using Our Jig & Fixture Manufacturing Services

  1. ๐Ÿš— Automotive Manufacturing
  2. โœˆ๏ธ Aerospace & Aviation
  3. ๐Ÿญ Industrial Machinery
  4. ๐Ÿ›ข๏ธ Oil & Gas Equipment
  5. ๐Ÿ“ฑ Electronics & PCB
  6. ๐Ÿ›ก๏ธ Defense Components
  7. ๐Ÿค– Robotics & Automation
  8. ๐Ÿฅ Medical Devices

We support precision-critical industries worldwide.

๐Ÿงฑ Jig & Fixture Manufacturing Capabilities

Our advanced jig and fixture manufacturing capabilities ensure high accuracy, stable clamping, and superior tooling performance for CNC, VMC, welding, assembly, and inspection operations across global industries.

Below is a detailed, easy-to-understand breakdown of our fixture types, applications, and engineering strengths:

๐Ÿ”ง Type โš™๏ธ Examples ๐ŸŒ Applications
๐Ÿ› ๏ธ CNC Machining Fixtures ๐Ÿ”ฉ Hydraulic fixtures, ๐Ÿงฑ Modular fixtures, ๐ŸŒ€ Multi-station setups ๐Ÿš— Automotive, โœˆ๏ธ Aerospace, ๐Ÿค– Industry 4.0 Automation
๐Ÿ”ฅ Welding Fixtures ๐Ÿค– Robotic welding setups, ๐Ÿ”ง Manual jigs, ๐Ÿ‹๏ธ Heavy-duty frames ๐Ÿญ Fabrication Units, ๐Ÿš™ Automotive Plants, โš™๏ธ Industrial Workshops
๐Ÿงฉ Assembly Fixtures ๐Ÿ“ Precision alignment tools, ๐Ÿ“ Locating blocks ๐Ÿ“ฑ Electronics, ๐Ÿค– Robotics, ๐Ÿ—๏ธ OEM Assembly Lines
๐Ÿง Inspection Fixtures โœ”๏ธ Go/No-Go gauges, ๐Ÿ“Š CMM holding fixtures, ๐Ÿ“ Profile gauges ๐Ÿ” QA/QC Departments, ๐Ÿงฐ Tool Rooms, ๐Ÿญ Production Units
๐Ÿช› Drill & Tapping Jigs ๐Ÿชš Plate jigs, ๐Ÿชœ Channel jigs, ๐Ÿ“ฆ Box jigs โš™๏ธ Machining Shops, ๐Ÿ—๏ธ Fabrication, ๐Ÿ”ฉ Component Manufacturing
jig fixture

Jig and Fixtures Design Services

๐Ÿ“ฆ Why Our Manufacturing Stands Out Globally

Our jig & fixture manufacturing is engineered to deliver world-class durability, accuracy, and high-volume production efficiency. With export-ready quality and international machining standards, we support industries across Germany, USA, UK, Europe, Canada, UAE, and Asia.

โญ Key Advantages

  • ๐Ÿ‹๏ธ Heavy-Duty Construction
  • ๐Ÿ•ฐ๏ธ Long Tool Life for Continuous Production
  • ๐ŸŽฏ Vibration-Free Performance for Accuracy
  • โšก Fast Cycle Times & Improved Throughput
  • ๐Ÿ”’ Accurate Clamping & High Repeatability
  • ๐Ÿญ Supports High-Volume CNC & VMC Production

๐ŸŒ Global Standards

  • ๐Ÿ“ ISO Tolerances Compliance
  • ๐Ÿ› ๏ธ DIN & JIS Accuracy Standards
  • ๐ŸŒ International Machining & Manufacturing Norms

Our export-grade tooling is trusted by manufacturers worldwide for stable performance, precision, and long-term reliability.

๐ŸŒŸ Why Companies Worldwide Choose Us

At Integrated Solutions, global industries trust our engineering quality, advanced manufacturing systems, and on-time international delivery.

We provide high-performance tooling solutions designed for precision, durability, and long-term reliability.

  • ๐Ÿ† Export-Grade Manufacturing Quality
  • ๐Ÿ† High-Precision CNC & VMC Tooling Solutions
  • ๐Ÿ† Ultra-Durable Designs for Long-Term Mass Production
  • ๐Ÿ† 24/7 Global Technical Support & Maintenance
  • ๐Ÿ† Worldwide Delivery โ€” India, Europe, USA, UK, Canada, UAE & Asia

We deliver performance, reliability, and long-term cost efficiency, helping industries worldwide achieve higher productivity and consistent manufacturing accuracy.

๐Ÿค Partner With Integrated Solutions for Premium Jig & Fixture Manufacturing

Get world-class precision tooling, export-quality fixtures, and high-performance jigs engineered to meet international standards. We support global industries with reliable, long-lasting manufacturing solutions.

  • ๐Ÿ‡ฎ๐Ÿ‡ณย  India
  • ๐Ÿ‡ฉ๐Ÿ‡ชย  Germany
  • ๐Ÿ‡บ๐Ÿ‡ธย  USA
  • ๐Ÿ‡ฌ๐Ÿ‡งย  UK
  • ๐Ÿ‡ช๐Ÿ‡บย  Europe
  • ๐Ÿ‡ฆ๐Ÿ‡ชย  UAE
  • ๐Ÿ‡จ๐Ÿ‡ฆ Canada
  • ๐Ÿ‡ฆ๐Ÿ‡บย  Australia
  • ๐Ÿ—บ๏ธ Asia

Whether you need a single precision fixture or a complete tooling setup for full production lines, we are your trusted global manufacturing partner.

๐Ÿ“ž Contact Integrated Solutions โ€” Your Global Partner for Jig & Fixture Manufacturing

At Integrated Solutions, we are committed to delivering high-precision jig and fixture manufacturing for industries across India, Europe, USA, UK, Canada, UAE, Australia, and Asia. Whether you need CNC machining fixtures, welding fixtures, drill jigs, assembly tooling, or complete production tooling systems, our team is ready to support your requirements with fast response and expert guidance.

Our engineers work closely with every client to understand their component, production challenges, and tolerance goals. We provide accurate quotes, project timelines, technical support, and manufacturing consultations for companies of all sizes โ€” from OEMs to small industrial workshops.

๐Ÿ‘‰ How to Contact Us

  • ๐Ÿ“ Visit Our Office:
    Integrated Solutions
  • Khasra No.- 55, 108, Dhankot Flyover, Near Basai
  • Basai Village, Sector 9B, Gurugram, Haryana 122006, India

๐Ÿ“ž Call or WhatsApp:

  • +91 8595664826

๐Ÿ“ง Email Support:

๐Ÿ—“๏ธ Schedule a Meeting:
  • Choose your preferred date & time using the โ€œSchedule a Meetingโ€ button on our website. Our team will connect with you instantly.

๐Ÿ“ฉ Online Inquiry:

  • Click the โ€œContactโ€ button on our website and fill out the form. Our team will reach out with complete details, pricing, and next steps.

Frequently Asked Questions โ€“ Jig & Fixture Design & Manufacturing

A jig guides the cutting tool, while a fixture holds and positions the workpiece during machining. Both improve accuracy, repeatability, and production efficiency.
Jigs and fixtures ensure precise machining, reduced cycle time, improved alignment, and consistent results across high-volume production.
Automotive, aerospace, industrial machinery, robotics, electronics, defense, and manufacturing sectors use jigs and fixtures for precision machining.
Hardened steel, cast iron, alloy steel, aluminum, and engineering plastics like Delrin are commonly used based on strength and production needs.
Plate jigs, box jigs, channel jigs, template jigs, diameter jigs, leaf jigs, and indexing jigs used for drilling and precision operations.
Milling fixtures, drilling fixtures, turning fixtures, tapping fixtures, duplex fixtures, assembly fixtures, boring fixtures, and welding fixtures.
The 3-2-1 principle restricts six degrees of freedom and ensures accurate and repeatable workpiece positioning in machining.
A jig guides the tool (like a drill jig), while a fixture holds the workpiece securely (like a milling fixture).
Yes, they reduce setup time, improve alignment, remove operator errors, and give faster machining cycles in mass production.
Yes, we serve clients across India, USA, Germany, UK, Canada, UAE, Europe, and Asian countries with complete jig and fixture solutions.
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