Sheet Metal Design & Press Tool Design Services
At Intergrated Solutions, we provide world-class sheet metal design and press tool design services that power industries across automotive, construction, aerospace, and manufacturing. Our expertise spans from fabrication design work to sheet metal bending, notching, hemming, piercing, and trimming operations—delivering precision, durability, and cost-efficiency.
With in-depth knowledge of sheet metal design guidelines, press tool types, and metal sheet design cutting, we ensure every part and component meets international engineering standards. Whether you need custom sheet metal parts, structural steel sheet design, or advanced press tool drawings, we deliver high-quality solutions to suit your project needs.
What is Sheet Metal?
Sheet metal refers to thin, flat pieces of metal that can be cut, bent, or formed into a wide range of products. Commonly made from steel, aluminum, brass, or copper, sheet metal is essential in industries for producing:
Automotive body panels
Electrical enclosures
Steel sheet walls
HVAC ducts
Industrial machine components
Its versatility makes it the backbone of the sheet metal industry, where press tools and dies are used to shape and manufacture complex designs.
Our Sheet Metal Design Expertise
High Quality Sheet Metal Tools Design
We specialize in both standard sheet metal design and custom fabrication, including:
Press Tool Design – covering punch and die design, draw press tool design, and press tool components.
Sheet Metal Parts – tailored to required metal sizes and sheet metal thickness range.
Bending Operations – including hemming, joggle, cross brake sheet metal, and gusset formation.
Manufacturing Support – offering sheet metal design drawings, CAD models, and machining services.
Defect Prevention – minimizing sheet metal defects through design optimization and quality testing.
Why Choose Us?
✅ Comprehensive Design Support – From sheet metal definition to final manufacturing drawings, we cover the complete process.
✅ Industry Standards – Our designs follow sheet metal design guidelines, material standards, and bend radius calculations.
✅ Versatility in Metal Materials – Expertise in MS sheet design, steel sheet design, and aluminum sheet metal.
✅ Cutting-Edge Tools – Advanced CAD/CAM software for press tool drawing and sheet metal machining.
✅ Custom Solutions – Tailored for industries requiring sheet metal joints, flanges, and complex bending operations.
Our Sheet Metal Design & Press Tool Services
| Service Category | Key Capabilities | Tools & Techniques |
|---|---|---|
| Sheet Metal Design | Custom sheet metal design drawings, metal sheet design cutting, and sheet metal bend relief | CAD/CAM, Simulation Software, Design Standards |
| Press Tool Design | End-to-end press tool design, including punch and die design, draw press tool design, and press tool components | Press Tool Machines, Standard Codes, CNC Machining |
| Bending & Forming | Operations like hemming in sheet metal, piercing operation, notching, and bending operations | Sheet Metal Bending Calculation, CNC Press Brake, Simulation Tools |
| Material & Thickness | Designs for standard sheet metal sizes, sheet metal thickness range, and steel sheet wall | Material Standards, Design Handbooks, Testing Equipment |
| Defect Prevention | Minimizing sheet metal defects, ensuring proper grain direction, and design optimization | Finite Element Analysis (FEA), Simulation, Quality Testing |
Sheet Metal Design Services
Applications of Sheet Metal Design
Our solutions are applied across:
Automotive industry: body panels, brackets, structural components
Construction: roofing sheets, steel sheet walls, ducting
Consumer products: enclosures, cabinets, and appliances
Industrial manufacturing: machine parts, press tool components
Key Sheet Metal Design Considerations
When working with sheet metal, we apply critical design guidelines such as:
Minimum Bend Radius: To avoid cracks in bends.
Sheet Metal Grain Direction: Ensures durability in forming operations.
Clearance in Punching: As the clearance increases, the punch force required decreases.
Bend Reliefs: Prevents tearing during sharp bends.
Material Selection: Based on sheet metal thickness range and application needs.
Advantages of Our Sheet Metal Design Services
Cost-effective, high-quality sheet metal manufacturing
Expertise in press tool operations for mass production
Compliance with sheet metal design handbook and global standards
Reduced lead times with optimized fabrication design work
Custom solutions for small sheet as well as large-scale industrial projects
Frequently Asked Questions (FAQs)
Q1: What is press tool design in sheet metal?
Press tool design involves creating tools like punches, dies, and components to perform operations such as bending, piercing, and trimming of sheet metal.
Q2: What are the standard sheet metal sizes?
Common sheet sizes include 1000 mm × 2000 mm, 1250 mm × 2500 mm, and 1500 mm × 3000 mm, with thicknesses ranging from 0.5 mm to 20 mm.
Q3: What are common sheet metal operations?
They include bending, piercing, notching, trimming, hemming, and folding.
